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    酸蚀和碱蚀处理对激光粉末床熔融用球形纯钨粉表面形貌及性能的影响

    Effects of Acid/Alkali Etching on Surface Morphology and Properties of Spherical Pure Tungsten Powder for Laser Powder Bed Fusion

    • 摘要: 分别采用氢氟酸酸蚀(酸法活化)和过氧化氢碱蚀(碱法活化)工艺对激光粉末床熔融用球形纯钨粉进行表面活化处理,研究了两种工艺对钨粉表面形貌及性能的影响。结果表明:酸法活化后钨粉颗粒仍为球形,表面局部出现纳米级凸起,表面未引入明显杂质;碱法活化后钨粉颗粒转变为类八面体结构,表面引入均匀致密、尺寸更小的纳米级凸起,表面存在钨氧化物。酸法与碱法活化后,50 g钨粉通过孔径2.5 mm漏斗的时间分别增至18.47,5.82 s,流动性相比未活化钨粉下降。酸法活化和碱法活化钨粉的激光吸收率(波长1 070 nm)分别为69.60%,72.15%,烧结试样的相对密度分别提高至95.97%和96.24%;激光吸收率和烧结致密性相比未活化钨粉均有所提高,其中碱法活化处理的性能提升效果更好。

       

      Abstract: Spherical pure tungsten powders for laser powder bed fusion (LPBF) were surface-activated by hydrofluoric acid etching (acid-based activation) and hydrogen peroxide etching (alkali-based activation), separately. The effects of the two processes on surface morphology and properties of tungsten powder were studied. The results show that the powder particles retained their spherical shape after acid activation, with localized nanoscale protrusions appearing on the surface, and no obvious impurities were introduced. The alkali-activated powder particles were transformed into a cuboid-like structure, covered with uniform, dense, and finer nanoscale protrusions, and a small amount of tungsten oxides was detected on the surface. After acid and alkali activation, the flow time for 50 g of tungsten powder through a 2.5 mm aperture increased to 18.47, 5.82 s, respectively, indicating a decrease in flowability comparing to the unactivated powder. The laser absorptivity (at wavelength of 1 070 nm) of the acid activation tungsten powder and the alkali activation tungsten powder was 69.60%, 72.15%, and the relative density of the sintered samples with the two powders above was increased to 95.97% and 96.24%, respectively. The laser absorptivity and the sintering densfication after activation increased comparing to the unactivated powder, and the alkali-based activation process yielded superior improvement.

       

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