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    工艺参数对真空扩散焊接GH4099高温合金-T2紫铜异种金属接头组织及性能的影响

    Influence of Process Parameters on Microstructure and Properties of Vacuum Diffusion Welding GH4099 Superalloy-T2 Copper Alloy Heterogeneous Metal Joint

    • 摘要: 采用扩散真空焊接对GH4099高温合金与T2紫铜进行异种金属连接,研究了扩散温度(860,890,920 ℃)、扩散压力(1.5,2.8,4.2 MPa)、保温时间(0.5,1.0,2.0 h)对接头成形质量、微观形貌、微区成分、硬度和拉伸性能的影响,确定了在较小压力(1.5~4.2 MPa)下的扩散真空焊接最佳工艺参数窗口。结果表明:当扩散温度较低时,焊缝明显且出现较多连续分布的孔洞缺陷,成形质量较差,随着扩散温度升至890 ℃及以上时无明显孔洞缺陷。随着扩散温度升高、扩散压力增加或保温时间延长,连接界面扩散层厚度增大。随着扩散温度升高,高温合金母材和焊缝处硬度增大,接头抗拉强度先增大后减小;扩散压力对硬度和抗拉强度影响较小;随着保温时间延长,高温合金母材的硬度增大,接头抗拉强度增大。在较小压力(1.5~4.2 MPa)下的扩散真空焊接最佳工艺参数窗口为扩散温度890 ℃、保温时间2 h,硬度最高为517 HV,抗拉强度最大为201 MPa。

       

      Abstract: The GH4099 high-temperature alloy and T2 copper heterogeneous metal bonding was achieved by diffusion vacuum welding. The effects of diffusion temperature (860, 890, 920 ℃), diffusion pressure (1.5, 2.8, 4.2 MPa), and holding time (0.5, 1.0, 2.0 h) on the joint formation quality, micromorphology, micro-area composition, hardness and tensile properties were investigated. The optimal process parameters window for diffusion vacuum welding under a smaller pressure (1.5−4.2 MPa) was determined. The results show that when the diffusion temperature was low, the weld was obvious and there were many continuous distributed hole defects, resulting in poor formation quality. When the diffusion temperature rose to 890 ℃ or above, there were no obvious hole defects. With the increase of diffusion temperature, diffusion pressure or holding time, the thickness of the diffusion layer at the connection interface increased. With the increase of diffusion temperature, the hardness of the high-temperature alloy base materia and the weld increased, the tensile strength of the joint first increased and then decreased. The diffusion pressure had a small effect on hardness and tensile strength. With the extension of holding time, the hardness of the high-temperature alloy base material increased, and the tensile strength of the joint increased. The optimal process parameters window for diffusion vacuum welding under small pressure (1.5−4.2 MPa) was diffusion temperature of 890 ℃ and holding time of 2 h, and the maximum hardness was 517 HV, the maximum tensile strength was 201 MPa.

       

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