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    铈含量对电弧增材制造2319铝合金构件组织及拉伸性能的影响

    Effect of Cerium Content on Microstructure and Tensile Properties of 2319 Aluminum Alloy Components Fabricated by Wire Arc Additive Manufacturing

    • 摘要: 以ER2319铝合金丝材为主丝、以含铈药芯铝丝为辅丝,采用双丝协同电弧增材制造工艺成形不同铈含量(质量分数分别为0.07%,0.23%,0.52%)2319铝合金大型圆筒构件,研究了铈含量对构件显微组织与拉伸性能的影响。结果表明:不同铈含量合金的组织均为α-Al基体和Al2Cu、Al11Ce3第二相,Al11Ce3相周围存在位错堆积现象。当铈质量分数增至0.23%时,合金中第二相Al2Cu、Al11Ce3增多且分布更均匀,晶粒细化,合金的屈服强度、抗拉强度和断后伸长率增大;当铈质量分数增至0.52%时,第二相数量减少,晶粒略微粗化,合金拉伸性能下降。添加铈后合金中形成Al11Ce3,因其与α-Al的平均错配度较小(小于12%)而促进异质形核,细化了晶粒。第二相沉淀强化对提升合金的强度起主要作用,晶界强化起次要作用。

       

      Abstract: Large cylindrical components of 2319 aluminum alloy with different cerium content (mass fractions of 0.07%, 0.23%, and 0.52%) were fabricated by a twin-wire cooperative arc additive manufacturing process, with ER2319 aluminum alloy wire as the primary wire and cerium-containing flux-cored aluminum wire as the auxiliary wire. The effect of cerium content on the microstructure and tensile properties of the components was studied. The results show that the microstructure of the alloys with different cerium content consisted of an α-Al matrix and secondary phases of Al2Cu, Al11Ce3, and dislocation pile-ups appeared around the Al11Ce3 phase. When the cerium mass fraction increased to 0.23%, the number of Al2Cu and Al11Ce3 secondary phases increased and their distribution became more uniform, and grains were refined; the yield strength, tensile strength, and elongation after fracture increased. When the cerium mass fraction increased to 0.52%, the total amount of secondary phases was reduced, and the grains were slightly coarsened; the tensile properties of the alloy decreased. The Al11Ce3 phase formed after cerium addition promoted heterogeneous nucleation due to their small average lattice mismatch (less than 12%) with α-Al, resuting in grain refinement. Second-phase precipitation strengthening made the primary contribution to the enhancement of the alloy’s strength, and grain boundary strengthening played a secondary role.

       

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