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    循环流化床锅炉低温再热器12Cr1MoV钢管腐蚀穿孔原因

    Corrosion Perforation Cause of 12Cr1MoV Steel Pipe of Low Temperature Reheater in Circulating Fluidized Bed Boiler

    • 摘要: 新疆某电厂循环流化床锅炉低温再热器12Cr1MoV钢管发生穿孔泄露。通过宏微观形貌观察、化学成分分析、显微组织观察、能谱分析、X射线衍射、硬度测试等方法,并结合现场实际工况,分析了低温再热器钢管的失效原因。结果表明:失效管受沾污层积累导致外壁发生点蚀穿孔;由于煤中氯在燃烧过程中生成的金属高温氯盐与外壁黑色氧化膜区域反应,引发“氯循环和活性氧化”,反应初期形成的Cr2O3致密保护膜被持续破坏并剥落且难以再次在热腐蚀环境中形成,最终导致失效管加速腐蚀并穿孔失效。

       

      Abstract: A 12Cr1MoV steel pipe of the low temperature reheater in a circulating fluidized bed boiler of a power plant in Xinjiang suffered from perforation and leakage. Through macroscopic and microscopic morphology observation, chemical composition analysis, microstructure observation, energy spectrum analysis, X-ray diffraction, and hardness testing, and in combination with the actual working conditions on site, the failure cause of the low temperature reheater steel pipe was analyzed. The results show that the failure pipe was perforated due to the accumulation of the contamination layer on the outer wall, causing pitting corrosion. The metal high temperature chlorides generated from the chlorine in the coal during combustion reacted with the black oxide film area on the outer wall, triggering "chlorine cycle and active oxidation". The dense protective film of Cr2O3 formed in the initial stage of the reaction was continuously destroyed and peeled off and was difficult to form again in the hot corrosion environment, ultimately leading to accelerated corrosion and perforation failure of the failure pipe.

       

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