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    FV520B马氏体不锈钢的GMAW增材制造工艺优化及性能

    Optimization of GMAW Additive Manufacturing Process for FV520B Martensitic Stainless Steel and the Steel Performance

    • 摘要: 以焊接电流、焊接速度、摆动幅度为因素设计三因素三水平正交试验,采用熔化极气体保护焊(GMAW)增材制造技术,制备了FV520B马氏体不锈钢12层单道沉积试样,以硬度最大为指标确定优化工艺,研究了最优工艺下沉积试样的组织及性能。结果表明:对沉积试样硬度影响程度由大到小依次为焊接电流、摆动幅度、焊接速度,最佳工艺参数为焊接电流122 A、焊接速度5.5 mm·s−1、摆动幅度4 mm。最优工艺沉积试样的成形质量良好,未见开裂、气孔、脱层等缺陷,组织由板条马氏体、少量残余奥氏体和δ-铁素体组成。从沉积试样底部到顶部,晶粒先粗化后细化,马氏体含量先减少后增多,硬度和强度先降后升,断后伸长率先升后降。沉积试样底部、中部和顶部的断裂形式分别为脆性断裂、韧性断裂、韧性-脆性混合断裂。

       

      Abstract: A three-factor three-level orthogonal test was designed with welding current, welding speed and swing amplitude as factors. Single-track 12-layer deposited specimens of FV520B martensitic stainless steel were fabricated by gas metal arc welding (GMAW)additive manufacturing. The optimized process was determined with maximum hardness as the indicator. The microstructure and properties of the deposited specimen under the optimal process were investigated. The results show that the order of influence of the parameters on hardness of deposited specimen, from greatest to least, was: welding current, swing amplitude, welding speed. The optimal parameters were determined as the welding current of 122 A, welding speed of 5.5 mm·s−1, and swing amplitude of 4 mm. Under the optimal process, the deposited specimen exhibited good forming quality without defects such as cracks, pores, or delamination. The microstructure of the deposited specimen consisted of lath martensite and minor amounts of retained austenite and δ-ferrite. From the bottom to the top of the deposited specimen, the grain size first increased then decreased, the martensite content first decreased then increased, the hardness, and strength of deposited specimen first decreased then increased and the elongation after fracture first increased and then decreased. The fracture mode of the bottom, middle and top of deposited specimens was brittle fracture, ductile fracture, and a mixed ductile-brittle mode, respectively.

       

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