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    板翅式铝合金散热器真空钎焊温度场分析

    Analysis of Temperature Field During Vacuum Brazing for Plate-Fin Heat Sinks

    • 摘要: 针对板翅式铝合金散热器在真空钎焊过程中温度分布不均匀的问题,采用等效均匀化方法推导等效热物性参数,建立了散热器的整体等效传热模型;通过真空钎焊试验进行了模型模拟真空钎焊温度场的可靠性验证,研究了散热器在钎焊过程中的温度分布规律;建立了局部隔板-翅片仿真模型,分析了翅片结构对温度场与应力场的影响。结果表明:采用等效传热模型模拟得到钎焊过程中散热器的温度与试验值吻合良好,钎焊第三阶段升温过程中的温度绝对误差均在5 ℃以内,验证了模型的可靠性。采用等效传热模型模拟得到,散热器的整体温度沿yz方向对称分布,沿x方向因中间封条的“加热”效应发生偏移。采用局部隔板-翅片仿真模型模拟得到,散热器中B型弧形翅片的温度分布比A型直翅片更均匀,但热应力更高;延长保温时间可提升温度场均匀性,但同时会因高温区域扩大导致热应力升高。

       

      Abstract: To address the issue of uneven temperature distribution during the vacuum brazing of plate-fin aluminum alloy heat sinks, the equivalent thermophysical parameters were derived by the equivalent homogenization method, and an overall equivalent heat transfer model for the heat sink was established. The reliability of the model in simulating the temperature field during vacuum brazing was validated through vacuum brazing tests, and the temperature distribution of the heat sink during the brazing process was investigated. A local plate-fin simulation model was developed to analyze the influence of fin structure on the temperature and stress fields. The results show that the temperatures of the heat sink during the brazing process obtained by simulation with the equivalent heat transfer model, agreed well with the test values. The absolute errors of the temperature of heat sink during the heating phase of the third brazing stage were all within 5 ℃, which validated the reliability of the model. Based on the equivalent heat transfer model simulations, the overall temperature of the heat sink was found to be symmetrically distributed along the y- and z-directions, but shifted along the x-direction due to the "heating" effect of the central sealing strips. Based on the local plate-fin simulation model, the simulated temperature distribution in type B curved fins was more uniform compared to that in type A straight fins, but the thermal stress was higher. Extending the holding time could improve the uniformity of the temperature field; however, it also led to an increase in thermal stress due to the expansion of high-temperature regions.

       

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