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    抗冲击超材料设计:机器学习与增材制造的协同创新

    Impact-Resistant Metamaterials Design: Synergistic Innovation of Machine Learning and Additive Manufacturing

    • 摘要: 抗冲击超材料通过人工微结构设计高效调控冲击能量,在航空航天、车辆工程及人体防护领域潜力巨大。传统基于经验试错与均质化结构的超材料设计方法难以兼顾轻量化、高能量吸收与可控失效等多目标需求。基于塑性变形、黏弹性耗散、摩擦耗散、断裂耗散等能量吸收机制,系统梳理了蜂窝、晶格、泡沫等传统均质化结构,贝壳、甲虫前翅等仿生梯度结构,以及可重构拓扑结构三类设计策略;结合选区激光熔化、光固化成型等增材制造工艺,分析了工艺缺陷对动态力学性能的影响;阐述了利用生成对抗网络-强化学习机器学习框架实现“性能-结构”端到端逆向设计并补偿工艺误差的研究进展,提出了构建“设计—制造—验证”全链路智能验证平台的构想。未来研究应聚焦在通过多目标优化、跨尺度模拟及智能验证平台开发,协同推动“设计—制造—验证”的全链路集成。

       

      Abstract: Impact-resistant metamaterials can efficiently regulate impact energy through artificial microstructure design, and have great potential in aerospace, vehicle engineering, and human protection fields. Traditional metamaterial design methods based on empirical trial and error and homogeneous structures are difficult to meet the multi-objective requirements of lightweight, high energy absorption, and controllable failure. Based on energy absorption mechanisms including plastic deformation, viscoelastic dissipation, friction dissipation, and fracture dissipation, three categories of design strategies are summarized: traditional homogeneous structures such as honeycomb, lattice, and foam; bio-inspired gradient structures including seashell and beetle forewing configurations; and reconfigurable topological structures. Combined with additive manufacturing processes such as selective laser melting and stereolithography, the influence of process-induced defects on dynamic mechanical performance is analyzed. The research progress in achieving end-to-end "performance-to-structure" inverse design and compensating for process errors by a generative adversarial network-reinforcement learning machine learning framework is elaborated. A vision for constructing an intelligent “design‒manufacture‒validation” full-chain verification platform is proposed. Future research should focus on advancing multi-objective optimization, cross-scale simulation, and intelligent verification platform development to collaboratively promote the integration of the “design‒manufacture‒validation” full chain.

       

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