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    服役后T91耐热钢/TP347H不锈钢异种钢焊接接头的组织和性能及剩余寿命预测

    Microstructure and Properties and Remaining Life Prediction of T91 Heat Resistant Steel/TP347H Stainless Steel Dissimilar Steel Welded Joint after Service

    • 摘要: 研究了某超临界机组T91耐热钢/TP347H不锈钢异种钢焊接接头在服役760 000 h后的组织和性能,并基于拉伸和蠕变试验,采用Larson-Miller参数法预测了接头的剩余寿命。结果表明:T91耐热钢母材晶界及板条界处析出粗大M23C6碳化物和Laves相,高温服役退化特征显著;其侧熔合区形成富集M23C6碳化物与Laves相的过渡层,碳元素迁移形成脱碳层。焊缝区组织致密,细小MX相均匀弥散分布。TP347H不锈钢母材及其侧熔合区晶界及板条界处析出球状和链状M23C6碳化物,晶粒内无σ相或ζ相。接头硬度呈梯度分布特征,T91耐热钢母材硬度超出要求上限,性能发生劣化;焊缝区硬度在要求下限值上下浮动,部分区域性能劣化;TP347H不锈钢母材的硬度仍满足要求。相比室温下,575 ℃高温下接头的拉伸断裂位置由T91马氏体耐热钢母材移至熔合区。预测可得接头剩余寿命为130 000 h。

       

      Abstract: The microstructure and properties of the T91 heat resistant steel/TP347H stainless steel dissimilar steel welded joint of a certain supercritical unit after 760 000 h of service were studied. According to the tensile test and creep test, the remaining life of the joint was predicted by the Larson-Miller parameter method. The results show that coarse M23C6 carbides and Laves phase precipitated at grain boundaries and plate boundaries of T91 heat-resistant steel base metal, and the degradation characteristics during high-temperature service were significant. The fusion zone at T91 heat-resistant steel side had a transition layer enriched with M23C6 carbides and Laves phase, and a decarburization layer formed by carbon elements migration. The microstructure in the weld zone was dense. The MX particles were uniformly and evenly dispersed. Spherical and chain-like M23C6 carbides precipitated at grain boundaries and plate boundaries of TP347H stainless steel base metal and its fusion zone, and no σ phase or ζ phase appeared in the grains. The hardness of the joint showed gradient distribution characteristics. The hardness of T91 heat-resistant steel base metal exceeded the required upper limit, and the performance was deteriorated. The hardness of the weld zone fluctuated around the specified lower limit, and performance in partial areas was deteriorated. The hardness of the TP347H stainless steel base metal still met the requirements. Compared with room temperature, the tensile fracture position of the joint decreased at 575 ℃ high temperature shifted from the T91 martensitic heat-resistant steel base material to the fusion zone. The remaining life of the joint was 130 000 h by predication.

       

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