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    应力控制模式下航空2195铝锂合金的低周疲劳行为及寿命预测

    Low Cycle Fatigue Behavior and Life Prediction of Aviation 2195 Al-Li Alloy under Loading Control Modes

    • 摘要: 对航空2195铝锂合金轧制板进行不同加载条件(最大应力330~540 MPa,应力幅150~270 MPa)下的低周疲劳试验,分析了应力幅、平均应力对循环应变响应及疲劳寿命的影响,采用Basquin模型、在Basquin模型中引入平均应力的Smith平均应力修正模型、在修正模型中引入平均应力敏感程度参数的Walker指数模型预测了疲劳寿命。结果表明:保持平均应力为270 MPa不变,随着应力幅增加,合金的应变幅增大,疲劳寿命缩短;保持应力幅200 MPa不变,随着平均应力增加,合金的棘轮应变增大,疲劳寿命缩短;相比平均应力,应力幅对疲劳寿命的影响更显著。Basquin模型、Smith平均应力修正模型、Walker指数模型的低周疲劳寿命预测结果均在±2倍误差带内,说明预测精度较高。Smith平均应力修正模型、Walker指数模型的预测精度相近,Basquin模型的预测精度最低;这说明引入平均应力修正能提高2195铝锂合金低周疲劳寿命预测精度,但是该合金对平均应力的敏感程度较低。

       

      Abstract: Low cycle fatigue tests under different loading conditions (maximum stress of 330−540 MPa, stress amplitucle of 150−270 MPa) were conducted on aviation 2195 Al-Li alloy rolled plates. The effects of stress amplitude and average stress on cyclic strain response and fatigue life were analyzed. The fatigue life was predicted by using the Basquin model, Smith average stress correction model established by introducing mean stress in the Basquin model and Walker index model established by introducing mean stress sensitive degree in the correction model. The results show that under 270 MPa mean stress, with increasing stress amplitude, the strain amplitude of the alloy increased, and the fatigue life decrease. under 200 MPa stress amplitude, with increasing average stress, the ratchet strain of the alloy increased, and the fatigue life was shortened. Compared with mean stresses, the effect of stress amplitudes on fatigue life was more significant. The low cycle fatigue life prediction results of the Basquin model, Smith average stress correction model and Walker index model were all within the ±2 times error range, indicating a relatively high prediction accuracy. The prediction accuracy of the Smith average stress correction model and the Walker index model was similar, and the Basquin model had the lowest prediction accuracy. Introducing average stress correction could improve the prediction accuracy of the low cycle fatigue life of 2195 aluminum-lithium alloy, but this alloy was less sensitive to average stress.

       

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