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    冷却速率对Cu-9Ni-6Sn合金组织和元素偏析行为的影响

    Effect of Cooling Rate on Microstructure and Element Segregation Behavior of Cu-9Ni-6Sn alloy

    • 摘要: 以铜块、镍板和锡锭为原料,经熔炼后分别浇铸到方形铁模、圆柱形水冷铜模和双辊薄带铸轧机中,制备了Cu-9Ni-6Sn合金,对应的冷却速率分别为2.3,18.7,138.6 ℃·s−1;采用高温激光共聚焦显微镜在冷却速率0.1~100 ℃·s−1下进行凝固过程原位观察,研究了冷却速率对试验合金组织和元素偏析行为的影响。结果表明:高温共聚焦原位观察到当冷却速率为0.1 ℃·s−1时,合金凝固组织的树枝晶较为粗大,最大直径为83 μm,当冷却速率提高到0.5 ℃·s−1时,枝晶尺寸减小,最大直径减至65 μm,当冷却速率继续提高至10,100 ℃·s−1时,枝晶尺寸呈数量级急剧减小。铁模熔铸制备合金的凝固组织为粗大树枝晶,一次枝晶间距为180 μm,锡元素呈周期性富集和贫乏分布;当冷却速率提高至水冷铜模制备时的18.7 ℃·s−1时,一次枝晶间距减至约36 μm,锡元素偏析得到有效缓解;当冷却速率继续提高至双辊铸轧制备时的138.6 ℃·s−1时,凝固组织由树枝晶转变为等轴晶,心部平均晶粒尺寸为8 μm,晶内和晶界处的锡元素偏析得到显著抑制。

       

      Abstract: With copper blocks, nickel plates, and tin ingots as raw materials, Cu-9Ni-6Sn alloy was prepared by melting and subsequently casting into square iron molds, cylindrical water-cooled copper molds, and twin-roll thin strip casting-rolling machines, with corresponding cooling rates of 2.3, 18.7, and 138.6 ℃·s−1, respectively. In-situ observation of the solidification process was conducted by high-temperature laser confocal microscopy at cooling rates from 0.1 to 100 ℃·s−1. The effect of cooling rate on the microstructure and elemental segregation behavior of the test alloy was studied. The results show that when the cooling rate was 0.1 ℃·s−1, the dendritic crystals of the alloy during solidification were relatively coarse, with a maximum diameter of 83 μm. When the cooling rate increased to 0.5 ℃·s−1, the dendrite size decreased, and the maximum diameter reduced to 65 μm. When the cooling rate continued to increase to 10, 100 ℃·s−1, the dendrite size decreased by several orders of magnitude. The solidification microstructure of the alloy prepared by iron mold casting was coarse dendrites, with a primary dendrite spacing of 180 μm, and Sn elements were periodically enriched and depleted. When the cooling rate was increased to 18.7 ℃·s−1, which was the same as that used for the water-cooled copper mold preparation, the primary dendrite spacing decreased to approximately 36 μm, and the Sn element segregation was effectively alleviated. When the cooling rate continued to increase to 138.6 ℃·s−1, which was the same as that used for the twin-roll strip casting, the solidification microstructure changed from dendrites to equiaxed crystals, with an average grain size of 8 μm in the center, and the Sn element segregation was significantly suppressed at the grain interiors and grain boundaries.

       

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