激光熔覆层裂纹控制的研究进展

王廷宣; 章健; 刘敬; 宋德琨

doi:10.11973/jxgccl202308001

激光熔覆层裂纹控制的研究进展

王廷宣¹,
章健^1,2,,
刘敬^1,2,
宋德琨¹

1. 安徽理工大学机械工程学院, 淮南 232001;
2. 滨州学院机电工程学院, 滨州 256600

基金项目:

国家自然科学基金资助项目(52205181,52075047)

山东省高等学校青创科技支持计划项目(2022KJ089)

详细信息

作者简介:
王廷宣(1998-),男,山东费县人,硕士研究生

通讯作者:
章健

中图分类号: TG147
计量
- 文章访问数: 5
- HTML全文浏览量: 0
- PDF下载量: 4
出版历程
- 收稿日期: 2022-09-14
- 修回日期: 2023-08-01
- 刊出日期: 2023-08-19

Research Progress on Crack Control of Laser Cladding Layer

1. School of Mechanical Engineering, Anhui University of Technology, Huainan 232001, China;
2. School of Mechanical and Electrical Engineering, Binzhou University, Binzhou 256600, China

摘要

摘要: 激光熔覆技术是一种发展前景广阔的新型表面改性技术,既满足了材料表面特定性能的要求,又节约了大量的贵重元素。裂纹问题是制约激光熔覆技术广泛工业化应用与进一步发展的主要阻碍之一。介绍了激光熔覆层裂纹产生的原因,综述了裂纹的控制措施,包括熔覆层材料成分设计、设置过渡层、工艺参数优化、基体预热、外场(力)辅助等,最后对当前激光熔覆层裂纹控制措施中仍存在的问题进行了总结,并展望了未来的研究方向。
- 激光熔覆 /
- 裂纹 /
- 开裂机理 /
- 残余应力 /
- 控制措施
Abstract: Laser cladding technology is a new type of surface modification technology with broad development prospects, which not only meets the requirements for surface specific properties of materials, but also saves a lot of precious elements. The crack problem is one of the main obstacles restricting the wide industrial application and further development of laser cladding technology. The causes of crack formation in laser clading layers are described, and the crack control measures are reviewed, including the material composition design of cladding layers, setting the transition layer, process parameter optimization, matrix preheating, external field (force) assistance, etc. Finally the problems existing in the current crack control measures of laser cladding layers are summarized, and the future research direction is prospected.
- laser cladding /
- crack /
- cracking mechanism /
- residual stress /
- control measure

HTML全文

参考文献(55)

[1]	LI C,HAN X,ZHANG D C,et al.Quantitative analysis and experimental study of the influence of process parameters on the evolution of laser cladding[J].Journal of Adhesion Science and Technology,2022,36(17):1894-1920.
[2]	ZHANG H,PAN Y J,ZHANG Y,et al.Effect of laser energy density on microstructure,wear resistance,and fracture toughness of laser cladded Mo₂FeB₂ coating[J].Ceramics International,2022,48(19):28163-28173.
[3]	CHEN J,YANG H O,LI Y M,et al.The research on two kinds of cracking behavior and mechanism of cladding in rapid laser forming process[J].Applied Laser,2002,22(3):300-304.
[4]	OUYANG W T,XU Z F,CHAO Y,et al.Effect of electrostatic field on microstructure and mechanical properties of the 316L stainless steel modified layer fabricated by laser cladding[J].Materials Characterization,2022,191:112123.
[5]	ZHANG H,PAN Y J,ZHANG Y,et al.Influence of laser power on the microstructure and properties of in-situ NbC/WCoB-TiC coating by laser cladding[J].Materials Chemistry and Physics,2022,290:126636.
[6]	郭华锋,孙涛,李菊丽,等.激光表面改性提高钛合金耐磨性能的研究进展[J].热加工工艺,2012,41(18):124-129. GUO H F,SUN T,LI J L,et al.Research progress of improving wear resistance performance of Ti alloy by laser surface modification technology[J].Hot Working Technology,2012,41(18):124-129.
[7]	李振纲,彭波.激光熔覆层裂纹的形成机理及控制措施[J].材料保护,2016,49(11):61-66. LI Z G,PENG B.Cracking formation mechanism and control methods for laser cladding coatings[J].Materials Protection,2016,49(11):61-66.
[8]	张坚,王震,赵龙志,等.激光功率对激光熔覆Fe-36Ni因瓦合金涂层组织与耐磨性的影响[J].应用激光,2017,37(1):27-31. ZHANG J,WANG Z,ZHAO L Z,et al.Effect of laser power on microstructure and wear resisture of laser cladding Fe-36Ni Invar alloy coating[J].Applied Laser,2017,37(1):27-31.
[9]	喻世豪.激光熔覆因瓦合金基Fe-Ni-SiO₂-B涂层研究[D].南昌:华东交通大学,2020. YU S H.Research on Invar alloy matrix Fe-Ni-SiO₂-B coating by laser cladding[D].Nanchang:East China Jiaotong University,2020.
[10]	陈滋鑫,周后明,徐采星.激光熔覆裂纹研究现状[J].激光与光电子学进展,2021,58(7):0700006. CHEN Z X,ZHOU H M,XU C X.Cladding crack in laser cladding:A review[J].Laser & Optoelectronics Progress,2021,58(7):0700006.
[11]	李响,来佑彬,于锦,等.高能束熔覆制备耐磨涂层技术研究现状与展望[J].表面技术,2021,50(2):134-147. LI X,LAI Y B,YU J,et al.Research status and prospect of wear-resistant coating prepared by high power density beam cladding[J].Surface Technology,2021,50(2):134-147.
[12]	张鸿羽,余敏,华俊伟,等.Mo元素对Fe-Cr-Mo激光熔覆层组织及性能的影响[J].中国激光,2021,48(22):2202010. ZHANG H Y,YU M,HUA J W,et al.Effects of Mo on microstructure and properties of Fe-Cr-Mo laser cladding layer[J].Chinese Journal of Lasers,2021,48(22):2202010.
[13]	MA Q S,CHEN H Z,ZHANG H,et al.The alloying effects of Cr on in situ phase evolution and wear resistance of nickel composite coatings fabricated by wide-band laser deposition[J].Surface and Coatings Technology,2020,397:126019.
[14]	焦雄,吴钢.激光熔覆层裂纹问题的研究[J].科技信息,2013(1):223-224. JIAO X,WU G.Research on cracking of laser cladding[J].Science & Technology Information,2013(1):223-224.
[15]	GONG Y L,WU M P,MIAO X J,et al.Effect of CeO₂ on crack sensitivity and tribological properties of Ni60A coatings prepared by laser cladding[J].Advances in Mechanical Engineering,2021,13(4):821-829.
[16]	LI M Y,HAN B,WANG Y,et al.Effects of La₂O₃ on the microstructure and property of laser cladding Ni-based ceramic coating[J].Optik,2017,130:1032-1037.
[17]	徐欢欢.42CrMo钢表面激光熔覆Ni基WC+CeO₂涂层组织与性能的研究[D].青岛:青岛理工大学,2021. XU H H.Study on the microstructure and properties of laser cladding Ni-based WC+CeO₂ coatings on the surface of 42CrMo steel[D].Qingdao:Qingdao Tehcnology University,2021.
[18]	张光耀,王成磊,高原,等.稀土对6063Al镍基激光熔覆层组织及摩擦磨损性能的影响[J].摩擦学学报,2015,35(3):335-341. ZHANG G Y,WANG C L,GAO Y,et al.Effect of rare earth on the microstructure and tribological properties of laser cladding Ni-based coatings on 6063Al[J].Tribology,2015,35(3):335-341.
[19]	徐大鹏,周建忠,郭华锋,等.激光熔覆裂纹产生机理及控制方法分析[J].工具技术,2007,41(4):24-28. XU D P,ZHOU J Z,GUO H F,et al.Investigation of generation mechanism and controlling method of cladding layer ranking by laser cladding[J].Tool Engineering,2007,41(4):24-28.
[20]	THAWARI N,GULLIPALLI C,KATIYAR J K,et al.Influence of buffer layer on surface and tribomechanical properties of laser cladded Stellite 6[J].Materials Science and Engineering:B,2021,263:114799.
[21]	陆巍巍.NiTiNb/TC4激光微焊接裂纹形成机理与控制方法研究[D].南昌:南昌航空大学,2015. LU W W.Study on crack formation mechanism and control methods of laser micro-welded NiTiNb and TC4 dissimilar alloys[D].Nanchang:Nanchang Hangkong University,2015.
[22]	苏轩.CFRP表面激光熔覆TC4过渡层界面反应机理与性能研究[D].哈尔滨:哈尔滨工业大学,2020. SU X.Research on interface reaction mechanism and property of laser cladded transition layer of TC4 on the surface of CRFP[D].Harbin:Harbin Institute of Technology,2020.
[23]	张弛一克.镁合金激光熔覆NiTi、NiCrTi涂层及其性能研究[D].哈尔滨:哈尔滨工程大学,2021. ZHANG C Y K.Study on the coating properties of laser cladding NiTi and NiCrTi coating on magnesium alloy[D].Harbin:Harbin Engineering University,2021.
[24]	成恩超,刘敬,章健,等.激光熔覆Fe-Cr-Ni合金涂层的微观组织及摩擦磨损性能[J].材料热处理学报,2022,43(8):143-152. CHENG E C,LIU J,ZHANG J,et al.Microstructure and friction and wear properties of laser cladding Fe-Cr-Ni alloy layer[J].Transactions of Materials and Heat Treatment,2022,43(8):143-152.
[25]	衡钊,舒林森.激光功率对27SiMn钢激光熔覆力学性能的影响[J].中国激光,2022,49(8):0802011. HENG Z,SHU L S.Effect of laser power on mechanical properties of laser cladded 27SiMn steel[J].Chinese Journal of Lasers,2022,49(8):0802011.
[26]	XIAO M Y,GAO H B,SUN L B,et al.Microstructure and mechanical properties of Fe-based amorphous alloy coatings prepared by ultra-high speed laser cladding[J].Materials Letters,2021,297:130002.
[27]	SAVANTH T,SINGH J,GILL J S.Laser power and scanning speed influence on the microstructure,hardness,and slurry erosion performance of Colmonoy-5 claddings[J].Proceedings of the Institution of Mechanical Engineers,Part L:Journal of Materials:Design and Applications,2020,234(7):947-961.
[28]	陈翔,张德强,孙文强,等.扫描速度对激光熔覆薄板高速钢变形与组织的影响[J].表面技术,2019,48(9):150-157. CHEN X,ZHANG D Q,SUN W Q,et al.Effect of scanning speed on deformation and microstructure of thin plate high-speed steel by laser cladding[J].Surface Technology,2019,48(9):150-157.
[29]	LI C Y,ZHAI J S,TIAN L,et al.Fabrication of Fe-based amorphous composite coating by laser cladding[J].Journal of Non-crystalline Solids,2022,589:121648.
[30]	郭士锐,赵阳,崔陆军,等.基于灰铸铁表面多道搭接熔覆成形质量及组织性能研究[J].有色金属工程,2022,12(4):31-35. GUO S R,ZHAO Y,CUI L J,et al.Study on forming quality,microstructure and properties of multi-lap cladding on the surface of gray cast iron[J].Nonferrous Metals Engineering,2022,12(4):31-35.
[31]	张蕾涛.45钢激光熔覆Ni60/WC涂层的裂纹成因及控制研究[D].西安:长安大学,2021. ZHANG L T.Crack formation and control of Laser cladding Ni60/WC coatings on 45 steel[D].Xi'an:Chang'an University,2021.
[32]	HUANG Y J,ZENG X Y,HU Q W,et al.Microstructure and interface interaction in laser induction hybrid cladding of Ni-based coating[J].Applied Surface Science,2009,255(7):3940-3945.
[33]	李洪玉,魏连峰,王泽明,等.预热温度对激光熔覆层组织和应力的影响[J].激光与光电子学进展,2021,58(7):0714004. LI H Y,WEI L F,WANG Z M,et al.Effect of preheating temperature on microstructure and stress of laser cladding layer[J].Laser & Optoelectronics Progress,2021,58(7):0714004.
[34]	LIU H,DU X T,GUO H F,et al.Finite element analysis of effects of dynamic preheating on thermal behavior of multi-track and multi-layer laser cladding[J].Optik,2021,228:166194.
[35]	吴祖鹏.Ni60A合金激光熔覆裂纹气孔控制方法研究[D].大连:大连理工大学,2019. WU Z P.Study on crack and porosity control methods of laser cladding Ni60A alloy coating[D].Dalian:Dalian University of Technology,2019.
[36]	李聪玮.27SiMn钢表面激光熔覆铁基合金组织和性能研究[D].西安:西安科技大学,2021. LI C W.Microstructure and properties of laser cladding Fe-based coatings on 27SiMn steel[D].Xi'an:Xi'an University of Science and Technology,2021.
[37]	刘大宇.超声辅助模具磨损表面激光熔覆修复层的数值模拟[D].哈尔滨:哈尔滨理工大学,2021. LIU D Y.Numerical simulation of ultrasonic-assisted laser cladding repair layer on worn surface of mold[D].Harbin:Harbin University of Science and Technology,2021.
[38]	ZHUANG D D,DU B,ZHANG S H,et al.Effect and action mechanism of ultrasonic assistance on microstructure and mechanical performance of laser cladding 316L stainless steel coating[J].Surface and Coatings Technology,2022,433:128122.
[39]	申井义,林晨,姚永强,等.超声振动对激光熔覆涂层组织与性能的影响[J].表面技术,2019,48(12):226-232. SHEN J Y,LIN C,YAO Y Q,et al.Effect of ultrasound vibration on microstructure and properties of laser cladding coatings[J].Surface Technology,2019,48(12):226-232.
[40]	王晓明,朱胜,杨柏俊,等.磁场辅助激光熔覆铝基金属玻璃覆层[J].航空学报,2018,39(11):422142. WANG X M,ZHU S,YANG B J,et al.Aluminum-based metallic glass coatings prepared with magnetic field assisted laser cladding[J].Acta Aeronautica et Astronautica Sinica,2018,39(11):422142.
[41]	QI K,YANG Y,SUN R,et al.Effect of magnetic field on crack control of Co-based alloy laser cladding[J].Optics & Laser Technology,2021,141:107129.
[42]	ZHAI L L,WANG Q,ZHANG J W,et al.Effect of alternating current electric field on microstructure and properties of laser cladding Ni-Cr-B-Si coating[J].Ceramics International,2019,45(14):16873-16879.
[43]	ZHAI L L,BAN C Y,ZHANG J W.Investigation on laser cladding Ni-base coating assisted by electromagnetic field[J].Optics & Laser Technology,2019,114:81-88.
[44]	李金东.电磁/超声辅助42CrMo钢拉矫辊激光熔凝改性研究[D].青岛:青岛理工大学,2021. LI J D.Study on electromagnetic/ultrasonic-assisted laser surface melting modification of 42CrMo steel tension-straightening roll[D].Qingdao:Qingdao Tehcnology University,2021.
[45]	陈发强.电磁场辅助激光熔覆镍基合金涂层组织性能与残余应力的研究[D].鞍山:辽宁科技大学,2021. CHEN F Q.Study on microstructure, properties and residual stress of Ni-based alloy coating by electromagnetic-assisted laser cladding[D].Anshan:University of Science and Technology Liaoning,2021.
[46]	曹宇鹏,王帅,施卫东,等.激光冲击对E690高强钢激光熔覆修复微观组织的影响[J].光子学报,2021,50(4):99-109. CAO Y P,WANG S,SHI W D,et al.Effect of laser shock on microstructure of the repair layer of E690 high strength steel by laser cladding[J].Acta Photonica Sinica,2021,50(4):99-109.
[47]	万天一.激光熔凝-激光冲击-石墨化退火灰铸铁组织及性能研究[D].镇江:江苏大学,2020. WAN T Y.Study on microstructure and properties of gray cast Iron after laser surface melting-laser shock processing-graphitization annealing[D].Zhenjiang:Jiangsu University,2020.
[48]	余金水.高频微锻造对激光成形成形304不锈钢试件力学性能的影响[D].衡阳:南华大学,2012. YU J S.Influence of high-frequency micro-forging on mechanical properties of 304 stainless steel specimens by laser rapid forming[D].Hengyang:University of South China,2012.
[49]	鲁耀钟,雷卫宁,任维彬,等.激光熔覆Inconel718合金裂纹分析及裂纹控制研究[J].表面技术,2020,49(9):233-243. LU Y Z,LEI W N,REN W B,et al.Crack analysis and control of laser cladding Inconel718 alloy[J].Surface Technology,2020,49(9):233-243.
[50]	LIU Z,SONG K,GAO B,et al.Microstructure and mechanical properties of Al₂O₃/ZrO₂ directionally solidified eutectic ceramic prepared by laser 3D printing[J].Journal of Materials Science & Technology,2016,32(4):320-325.
[51]	周圣丰,曾晓雁,胡乾午,等.激光-感应复合熔覆Ni基WC复合层的工艺研究[J].激光技术,2009,33(2):124-126. ZHOU S F,ZENG X Y,HU Q W,et al.Process study of Ni-based WC composite coatings by means of laser-induction hybrid cladding[J].Laser Technology,2009,33(2):124-126.
[52]	LU Y Z,HUANG G K,WANG Y Z,et al.Crack-free Fe-based amorphous coating synthesized by laser cladding[J].Materials Letters,2018,210:46-50.
[53]	ZHANG Z L,ZHAO Y,SHAN J G,et al.The role of shot peening on liquation cracking in laser cladding of K447A nickel superalloy powders over its non-weldable cast structure[J].Materials Science and Engineering:A,2021,823:141678.
[54]	黄海博,孙文磊,黄勇.超高速激光熔覆Fe基非晶合金单道工艺分析[J].表面技术,2022,51(7):410-419. HUANG H B,SUN W L,HUANG Y.Analysis on the process of single track Fe based amorphous alloy during ultra high speed laser cladding[J].Surface Technology,2022,51(7):410-419.
[55]	张煜,娄丽艳,徐庆龙,等.超高速激光熔覆镍基WC涂层的显微结构与耐磨性能[J].金属学报,2020,56(11):1530-1540. ZHANG Y,LOU L Y,XU Q L,et al.Microstructure and wear resistance of Ni-based WC coating by ultra-high speed laser cladding[J].Acta Metallurgica Sinica,2020,56(11):1530-1540.

施引文献

资源附件(0)

计量

文章访问数: 5
HTML全文浏览量: 0
PDF下载量: 4
被引次数: 0

激光熔覆层裂纹控制的研究进展

作者简介: 王廷宣(1998-),男,山东费县人,硕士研究生

通讯作者: 章健

计量

出版历程

Research Progress on Crack Control of Laser Cladding Layer

计量

出版历程

目录

作者简介:
王廷宣(1998-),男,山东费县人,硕士研究生

通讯作者:
章健