• 中文核心期刊
  • CSCD中国科学引文数据库来源期刊
  • 中国科技核心期刊
  • 中国机械工程学会材料分会会刊
Advanced Search
SHI Jianmeng, DONG Weiping, CHENG Shumin, GUAN Yanying, LIU Zhen, WANG Junbin, SHI Hailan, LIU Daoxin. Effect of Micro Super-Fine-Polishing Treatment on Wear Performance of Cemented Carbide Milling Cutters[J]. Materials and Mechanical Engineering, 2022, 46(7): 16-22. DOI: 10.11973/jxgccl202207004
Citation: SHI Jianmeng, DONG Weiping, CHENG Shumin, GUAN Yanying, LIU Zhen, WANG Junbin, SHI Hailan, LIU Daoxin. Effect of Micro Super-Fine-Polishing Treatment on Wear Performance of Cemented Carbide Milling Cutters[J]. Materials and Mechanical Engineering, 2022, 46(7): 16-22. DOI: 10.11973/jxgccl202207004

Effect of Micro Super-Fine-Polishing Treatment on Wear Performance of Cemented Carbide Milling Cutters

More Information
  • Received Date: January 18, 2022
  • Revised Date: June 19, 2022
  • Micro super-fine-polishing treatment (MST) was conducted on cemented carbide milling cutters before and after surface ion-plating TiAlN coatings. The effect of MST on the wear behavior and wear mechanism of the cutters was analyzed by methods such as scratch tests, wear loss measurement, roughness testing, morphology observation and composition analysis. The results show that applying MST after plating did not affect the bond strength of the coating and could reduce the surface roughness of the cutter, thereby reducing the cutting resistance; so the wear resistance of the MST cutter was significantly better than that of the cutter without MST. Although applying MST first and then preparing the coating could reduce the surface roughness of the cutter, it deteriorated the bonding performance of the coating, thereby affecting the effective protection of the coating on the cutter; so the wear resistance of the MST cutter was poorer than that of the cutter without MST. The wear mechanisms of the cemented carbide cutters were adhesive wear and oxidative wear, and applying MST after plating could inhibit adhesive wear and oxidative wear.
  • [1]
    贺旭东,明伟伟,景璐璐,等.高效加工刀具技术研究现状及发展趋势[J].航空制造技术,2016,59(7):55-59.

    HE X D,MING W W,JING L L,et al.Research status and development trend of high performance machining tools[J].Aeronautical Manufacturing Technology,2016,59(7):55-59.
    [2]
    张烘州,蒋红宇,陈洁,等.先进刀具技术现状分析及发展趋势[J].航空制造技术,2012,55(10):40-43.

    ZHANG H Z,JIANG H Y,CHEN J,et al.Analysis of present situation and developing trend of advanced cutting tool technology[J].Aeronautical Manufacturing Technology,2012,55(10):40-43.
    [3]
    KHALIQ W,ZHANG C,JAMIL M,et al.Tool wear,surface quality,and residual stresses analysis of micro-machined additive manufactured Ti-6Al-4V under dry and MQL conditions[J].Tribology International,2020,151:106408.
    [4]
    朱知寿.航空结构用新型高性能钛合金材料技术研究与发展[J].航空科学技术,2012,23(1):5-9.

    ZHU Z S.Research and development of advanced new type titanium alloys for aeronautical applications[J].Aeronautical Science & Technology,2012,23(1):5-9.
    [5]
    DENG J X,LI Y S,SONG W L.Diffusion wear in dry cutting of Ti-6Al-4V with WC/Co carbide tools[J].Wear,2008,265(11/12):1776-1783.
    [6]
    李友生,邓建新,张辉,等.高速车削钛合金的硬质合金刀具磨损机理研究[J].摩擦学学报,2008,28(5):443-447.

    LI Y S,DENG J X,ZHANG H,et al.Wear mechanism of cemented carbide tool in high speed machining titanium alloy(Ti-6Al-4V)[J].Tribology,2008,28(5):443-447.
    [7]
    杨晓勇,任成祖,陈光.钛合金铣削刀具磨损对表面完整性影响研究[J].机械设计,2012,29(11):22-26.

    YANG X Y,REN C Z,CHEN G.Effects of tool wear on surface integrity in milling titanium alloy[J].Journal of Machine Design,2012,29(11):22-26.
    [8]
    SHI K N,ZHANG D H,LIU N,et al.A novel energy consumption model for milling process considering tool wear progression[J].Journal of Cleaner Production,2018,184:152-159.
    [9]
    唐永亮.硬质合金刀具旋转磨粒流精化处理机理及其应用技术研究[D].镇江:江苏大学,2019.

    TANG Y L.Research on mechanism and application technology of rotary abrasive flow refining for cemented carbide tools[D].Zhenjiang:Jiangsu University,2019.
    [10]
    高航,郭天博,彭灿,等.丝锥刀具旋转磨粒流去毛刺和钝化抛光技术的研究[J/OL].表面技术.[2022-06-23]. http://kns.cnki.net/kcms/detail/50.1083.tg.20220512.1610.024.html.

    GAO H, GUO T B, PENG C, et al. Research on deburring and passivation polishing technology of tap tool with rotary abrasive flow[J/OL]. Surface Technology.[2022-06-23]. http://kns.cnki.net/kcms/detail/50.1083.tg.20220512.1610.024.html.
    [11]
    师润平,韩彦良,韩春钰.精切刀具柔性磨粒射流抛光(钝化)工艺研究[J].制造技术与机床,2021(4):69-73.

    SHI R P,HAN Y L,HAN C Y.Study on flexible abrasive jet polishing (passivation) process of fine cutting tools[J].Manufacturing Technology & Machine Tool,2021(4):69-73.
    [12]
    唐永亮,张红芹,李伟家,等.深孔钻表面磨粒流抛光精化工艺与应用[J].工具技术,2019,53(8):93-97.

    TANG Y L,ZHANG H Q,LI W J,et al.Abrasive flow polishing refining process and application on deep hole drilling surface[J].Tool Engineering,2019,53(8):93-97.
    [13]
    赵晟琪,刘雅荣.TiAlN涂层刀具切削性能及磨损机理研究[J].机械设计与制造,2019(3):91-93.

    ZHAO S Q,LIU Y R.Study on cutting property and wear mechanism of TiAlN coated tools[J].Machinery Design & Manufacture,2019(3):91-93.
    [14]
    杨祖兵,阎兵,王铁钢,等.刀具涂层技术在钛合金加工中的应用[J].装备制造技术,2017(12):36-38.

    YANG Z B,YAN B,WANG T G,et al.Application of coatings technology in titanium alloy processing[J].Equipment Manufacturing Technology,2017(12):36-38.
    [15]
    邵泽宽.涂层刀具的现状研究[J].有色金属科学与工程,2017,8(6):57-64.

    SHAO Z K.The research status on coated tools[J].Nonferrous Metals Science and Engineering,2017,8(6):57-64.
    [16]
    颜认,陈枫,陈小丹,等.CVD金刚石薄膜涂层刀具的技术进展[J].机械设计与制造工程,2016,45(8):11-15.

    YAN R,CHEN F,CHEN X D,et al.Technical development of CVD diamond film coated tools[J].Machine Design and Manufacturing Engineering,2016,45(8):11-15.
    [17]
    LIU W,CHU Q Q,HE R X,et al.Preparation and properties of TiAlN coatings on silicon nitride ceramic cutting tools[J].Ceramics International,2018,44(2):2209-2215.
    [18]
    龙震海,王西彬,刘志兵.高速铣削难加工材料时硬质合金刀具前刀面磨损机理及切削性能研究[J].摩擦学学报,2005,25(1):83-87.

    LONG Z H,WANG X B,LIU Z B.Research on wear modes and mechanism of carbide tools in high-speed milling of difficult-to-cut materials[J].Tribology,2005,25(1):83-87.
    [19]
    韩俊峰,梁军华,高宏力,等.奥氏体不锈钢车削时刀具磨损对切削因素和表面质量的影响研究[J].机床与液压,2019,47(9):122-124.

    HAN J F,LIANG J H,GAO H L,et al.Study on effect of tool wear on cutting factors and surface quality during turning of austenitic stainless steel[J].Machine Tool & Hydraulics,2019,47(9):122-124.
    [20]
    SU Y,HE N,LI L,et al.An experimental investigation of effects of cooling/lubrication conditions on tool wear in high-speed end milling of Ti-6Al-4V[J].Wear,2006,261(7/8):760-766.
    [21]
    李安海,赵军,罗汉兵,等.高速干铣削钛合金时涂层硬质合金刀具磨损机理研究[J].摩擦学学报,2012,32(1):40-46.

    LI A H,ZHAO J,LUO H B,et al.Wear mechanisms of coated carbide tools in high-speed dry milling of titanium alloy[J].Tribology,2012,32(1):40-46.
    [22]
    王庆明,程耀东,朱国辉.刀具磨损型式与磨钝标准VB的选取[J].机械,1996,23(6):37-38.

    WANG Q M, CHEN Y D, ZHU G H.Selection of tool wear pattern and dulling standard VB[J].Machinery,1996,23(6):37-38.
    [23]
    TANG J G,LIU D X,ZHANG X H,et al.Effects of plasma ZrN metallurgy and shot peening duplex treatment on fretting wear and fretting fatigue behavior of Ti6Al4V alloy[J].Materials (Basel,Switzerland),2016,9(4):217.
    [24]
    杨鸿泰,代明江,李洪,等. 高速钢和硬质合金表面电弧离子镀TiAlN涂层组织和性能[C]//TFC'17全国薄膜技术学术研讨会论文摘要集.合肥:中国真空学会薄膜专业委员会, 2017:45.

    YANG H T, DAI J M, LI H, et al. Microstructure and properties of arc ion plating TiAlN coatings on high speed steel and cemented carbide[C]//TFC'17 Abstract Collection of Papers of National Thin Film Technology Symposium. Hefei:Thin Film Special Committee of Chinese Vacuum Society, 2017:45.
    [25]
    付志强,苗志玲,岳文,等.脉冲偏压占空比对电弧离子镀TiAlN涂层的影响[J].稀有金属材料与工程,2018,47(11):3482-3486.

    FU Z Q,MIAO Z L,YUE W,et al.Influence of duty ratio of pulsed bias on TiAlN coatings deposited by arc ion plating[J].Rare Metal Materials and Engineering,2018,47(11):3482-3486.
    [26]
    苗志岭.偏压占空比对电弧离子镀氮化物薄膜结构和性能的影响[D].北京:中国地质大学(北京),2012.

    MIAO Z L.Influence of duty ratio of bias on structure and properties of nitride coatings deposited by arc ion plating[D].Beijing:China University of Geosciences,2012.

Catalog

    Article views (6) PDF downloads (2) Cited by()

    /

    DownLoad:  Full-Size Img  PowerPoint
    Return
    Return