Advanced Search
    LI Sijie, MENG Junsheng, CHEN Zhihui, HAO Chenfan, LI Qindong. Effect of Process Parameters on Dilution Rate and Microhardness of Argon Arc Cladding TiC+Al2O3/Ni Composite Coating[J]. Materials and Mechanical Engineering, 2024, 48(10): 35-40. DOI: 10.11973/jxgccl240190
    Citation: LI Sijie, MENG Junsheng, CHEN Zhihui, HAO Chenfan, LI Qindong. Effect of Process Parameters on Dilution Rate and Microhardness of Argon Arc Cladding TiC+Al2O3/Ni Composite Coating[J]. Materials and Mechanical Engineering, 2024, 48(10): 35-40. DOI: 10.11973/jxgccl240190

    Effect of Process Parameters on Dilution Rate and Microhardness of Argon Arc Cladding TiC+Al2O3/Ni Composite Coating

    More Information
    • Received Date: April 10, 2024
    • Revised Date: September 11, 2024
    • TiC+Al2O3/Ni composite coating was prepared by argon arc cladding. Four factors and four levels orthogonal test were designed. The effect of cladding current (100,110,120, 130 A), cladding velocity (1,2,3,4 mm · s−1), arc length (1,2,3,4 mm) and argon flow rate (8,10,12,14 L · min−1) on coating dilution rate and microhardness was studied, and the optimal process parameters were obtained. The phase composition and microstructure of the coating under different process parameters were compared and analyzed. The results show that the main influencing factors of dilution rate and microhardness were cladding velocity and cladding current, respectively. With the increase of the cladding velocity, the dilution rate decreased, and the microhardness increased first and then decreased. With the increase of cladding current, the dilution rate increased, and the microhardness increased first and then decreased. With the increase of arc length, the dilution rate decreased and the microhardness first decreased and then increased. Argon flow rate had little effect on the dilution rate and microhardness. The optimal cladding parameters were as follows: cladding current of 120 A, cladding speed of 2 mm · s−1, arc length of 2 mm, argon flow of 12 L · min−1. The microstructure of the coating prepared under optimal parameters was fine and uniform, and the microhardness reached the maximum of 680.9 HV.

    • [1]
      WANG S S ,SHI W Q ,CHENG C ,et al. Effect of process parameters on microstructure and properties of laser cladding Ni60+30%WC coating on Q235 steel[J]. Materials(Basel,Switzerland),2023,16(22):7070.
      [2]
      XIE R Z ,GENG R C ,ZHANG Q ,et al. Investigation of Q235 steel electrochemical corrosion behavior in naturally dried sandy soil[J]. International Journal of Electrochemical Science,2023,18(12):100376.
      [3]
      LU P Z ,JIA L ,ZHANG C ,et al. Optimization on laser cladding parameters for preparing Ni60 coating along with its friction and wear properties[J]. Materials Today Communications,2023,37:107162.
      [4]
      GAO K ,ZHANG Y ,YI J H ,et al. Overview of surface modification techniques for titanium alloys in modern material science:A comprehensive analysis[J]. Coatings,2024,14(1):148.
      [5]
      丁涛,张云华,李俊杰,等. 不锈钢表面激光熔覆技术研究现状与展望[J]. 金属热处理,2022,47(2):205-212.

      DING T ,ZHANG Y H ,LI J J ,et al. Research status and prospect of laser cladding technology on stainless steel surface[J]. Heat Treatment of Metals,2022,47(2):205-212.
      [6]
      AHMAD SIDDIQUI A ,DUBEY A K. Recent trends in laser cladding and surface alloying[J]. Optics and Laser Technology,2021,134:106619.
      [7]
      ZHAO P F ,SHI Z M ,WANG X F ,et al. A review of the laser cladding of metal-based alloys,ceramic-reinforced composites,amorphous alloys,and high-entropy alloys on aluminum alloys[J]. Lubricants,2023,11(11):482.
      [8]
      孟君晟氩弧熔覆TiB2+TiN/Ni涂层的微观结构与摩擦学行为哈尔滨哈尔滨理工大学2016孟君晟. 氩弧熔覆TiB2+TiN/Ni涂层的微观结构与摩擦学行为[D]. 哈尔滨:哈尔滨理工大学,2016.

      MENG J SMicrostructure and tribological behavior of TiB2+TiN/Ni coatings by argon arc claddingHarbinHarbin University of Science and Technology2016MENG J S. Microstructure and tribological behavior of TiB2+TiN/Ni coatings by argon arc cladding[D]. Harbin:Harbin University of Science and Technology,2016.
      [9]
      王磊. 石墨烯对氩弧熔覆镍基涂层组织与性能的影响[J]. 黑龙江科技大学学报,2022,32(6):759-764.

      WANG L. Effect on microstructure and properties of Ni based coating by argon arc cladding with graphene[J]. Journal of Heilongjiang University of Science and Technology,2022,32(6):759-764.
      [10]
      时海芳,李强,刘忆. Si含量对氩弧熔覆AlCuFeNiCoSix高熵合金涂层组织及性能的影响[J]. 材料保护,2022,55(5):18-22.

      SHI H F ,LI Q ,LIU Y. Effect of Si Content on Structure and Properties of AlCuFeNiCoSix High-Entropy Alloy Coating[J]. Journal of Materials Protection,2022,55(5):18-22.
      [11]
      陈鑫辉,董定乾,顾金宝,等. TiC钢结硬质合金的研究现状及展望[J]. 稀有金属与硬质合金,2023,51(6):96-101.

      CHEN X H ,DONG D Q ,GU J B ,et al. Research status and prospect of TiC steel-bonded cemented carbides[J]. Rare Metals and Cemented Carbides,2023,51(6):96-101.
      [12]
      GHOSH G ,AGRAWAL S ,SAIGAL A ,et al. Effect of process parameters on the porosity in laser-directed energy deposition of Al2O3 reinforced Inconel-based composite coating[J]. Manufacturing Letters,2023,35:683-688.
      [13]
      HUANG J ,ZHU Z K ,SHI W Q ,et al. Microstructure and properties analysis of Ni60-based/WC composite coatings prepared by laser cladding[J]. Heliyon,2024,10(2):e24494.
      [14]
      时海芳,柳凤恩,柳鑫恩,等. 工艺参数对氩弧熔覆焊缝尺寸及组织影响的研究[J]. 兵器材料科学与工程,2014,37(6):55-58.

      SHI H F ,LIU F E ,LIU X E ,et al. Effect of process parameters on size and microstructure of argon arc cladded weld[J]. Ordnance Material Science and Engineering,2014,37(6):55-58.
      [15]
      MENG J S ,JIN G ,SHI X P. Structure and tribological properties of argon arc cladding Ni-based nanocrystalline coatings[J]. Applied Surface Science,2018,431:135-142.
      [16]
      诸葛翔飞FeCoNiCrTiVx系高熵合金双钨极氩弧熔覆涂层的组织与性能研究济南山东大学2022诸葛翔飞. FeCoNiCrTiVx系高熵合金双钨极氩弧熔覆涂层的组织与性能研究[D]. 济南:山东大学,2022.

      ZHUGE X FMicrostructure and properties of FeCoNiCrTiVx high entropy alloy prepared by twin-electrode TIG claddingJinanShandong University2022ZHUGE X F. Microstructure and properties of FeCoNiCrTiVx high entropy alloy prepared by twin-electrode TIG cladding[D]. Jinan:Shandong University,2022.
      [17]
      焦玉凤,金大明,宁国辉,等. 铸造/SHS法制备TiC-Al2O3钢基表面复合层的研究[J]. 佳木斯大学学报(自然科学版),2012,30(3):387-389.

      JIAO Y F ,JIN D M ,NING G H ,et al. The study of TiC-Al2O3/Fe surface composite with SHS casting process[J]. Journal of Jiamusi University(Natural Science Edition),2012,30(03):387-389.

    Catalog

      Article views (24) PDF downloads (8) Cited by()

      /

      DownLoad:  Full-Size Img  PowerPoint
      Return
      Return