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姚亚俊,等:渗氮X210CrW12钢挺柱的微粒子喷丸工艺


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                   Microparticle Shot Peening Process of Nitrided X210CrW12 Steel Tappet

                  YAO Yajun , LUO Changzeng   1, 2, 3 , WU Xinbo , XU Deshi , CHEN Yuechun , JIANG Chuanhai 4
                            1, 2
                                                                       1, 2
                                                                                        1, 2
                                                           1, 2
                     (1. Weichai Power Co., Ltd., Weifang 261061, China; 2. State Key Laboratory of Engine and Powertrain System,
                     Weifang 261061, China; 3. College of Materials Science and Technology, Nanjing University of Aeronautics and
                               Astronautics, Nanjing 211106, China; 4. School of Materials Science and Engineering,
                                         Shanghai Jiao Tong University, Shanghai 200240, China)

                       Abstract: Taking steel shot with diameter of 0.3 mm, ceramic shot with diameter of 0.1 mm and glass shot
                  with  diameter  of  0.1  mm  as  shots,  X210CrW12  steel  tappet  with  overall  nitriding  was  subjected  to  microparticle
                  shot  peening  by  using  glass  shot  (shot  peening  intensity  of  0.07  mm,  measured  by  A  test  piece,  the  same  as
                  below),  ceramic  shot  (shot  peening  intensity  of  0.15  mm)+glass  shot  (shot  peening  intensity  of  0.07  mm),  and
                  steel  shot  (shot  peening  intensity  of  0.30  mm)+ceramic  shot  (shot  peening  intensity  of  0.15  mm)+glass  shot  (shot
                  peening  intensity  of  0.07  mm).  The  surface  morphology,  surface  roughness,  residual  stress,  residual  austenite
                  content  and  microhardness  of  the  tappet  after  different  process  shot  peening  were  studied.  The  results  show  that
                  the  shot  peening  had  little  effect  on  the  surface  roughness  of  nitrided  X210CrW12  steel  tappet,  but  could  increase
                  the  value  and  depth  of  residual  compressive  stress  and  hardness  of  the  surface  and  reduce  the  residual  austenite
                  content. After shot peening with a single type of glass shot, the tappet surface layer had relatively low and shallow -
                  distributed residual compressive stress, the relatively high austenite content and the relatively low hardness. Compared
                  with those after shot-peening with a single type of glass shot, after shot peening with ceramic shot+glass shot, the
                  residual compressive stress and its layer depth and hardness increased, and the residual austenite content decreased.
                  After shot peening with steel shot+ceramic shot+glass shot, the surface residual compressive stress was the largest,
                  with the residual compressive stress on the outer circular surface and the end face of 1 180, 1 238 MPa, respectively,
                  and the residual compressive stress layer depth was more than 200 µm; the residual austenite content was the lowest,
                  with the austenite volume fraction on the outer circular surface and the end face of 1.34%, 2.65%, respectively; the
                  microhardness was the highest, with the hardness on the outer circular surface and the end face of 1 036, 1 009 HV,
                  respectively; this shot-peening process had the best strengthening effect on the tappet surface layer.
                       Key words: nitrided X210CrW12 steel tappet; microparticle shot peening; residual stress; austenite content;
                  hardness
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